Technology Behind ProShield ESD
ProShield ESD redefines static control with its novel 100% conductive polymer technology, offering permanent and reliable static dissipation for critical applications. By eliminating traditional fillers like metals or carbon, ProShield delivers unmatched consistency, eco-friendliness, and superior performance across various industries.
What Makes ProShield ESD Unique?
- Permanent Static Control: Unlike traditional coatings that degrade over time, ProShield ESD retains its anti-static, ESD, and conductive properties for the entire lifecycle of the coating.
- Homogeneous Conductivity: The fully homogeneous conductive polymer ensures consistent performance without filler clustering or degradation.
- Eco-Friendly Formulation: ProShield ESD is RoHS-compliant, low in VOC emissions, and safe for both the environment and workers.
- Tailored Resistivity Ranges: Customised solutions to meet various industrial requirements:
- Anti-Static: 10⁹–10¹² ohms for dissipative surfaces.
- ESD: 10⁶–10⁹ ohms for sensitive electronic protection.
- Conductive: Below 10⁶ ohms for high conductivity applications.
How ProShield ESD Works
- ProShield ESD’s conductive polymer matrix provides seamless electron flow across its surface, ensuring reliable static dissipation in diverse environments:
- Anti-Static Applications: Prevent static buildup by safely neutralising charges.
- ESD Applications Protect sensitive electronics like PCBs and medical devices.
- Conductive Applications: Facilitate efficient charge transfer for specialised needs.
Comparison with Other ESD Technologies
Feature | Pro Shield ESD | Traditional ESD Coatings | Filler-Based Coatings (Metal/Carbon) | PEDOT Coatings |
Technology Base | Novel 100% ConductivePolymer | Typically polymer blends | Rely on metals or carbon fillers | Conductive polymer (PEDOT) |
Performance Durability | Permanent, no degradation over time | Reduces with environmental exposure | Loses conductivity as fillers degrade | Reliable but sensitive to moisture |
Homogeneity | Fully homogeneous, consistent performance | Non-uniform, filler dispersion issues | Non-uniform, filler clustering affects conductivity | Relatively homogeneous |
Eco-Friendliness | Low VOC, RoHS-compliant | May contain hazardous additives | Hazardous; potential heavy metal contamination | Moderate VOC, better than fillers |
Application Versatility | Broad substrate compatibility | Limited to specific applications | Limited substrate use due to fillers | Moderate; performs well on polar substrates |
Cost-Effectiveness | Lower lifecycle cost | Frequent reapplications required | Low initial cost but high reapplication | High initial cost, moderate long-term effectiveness |
Benefits of ProShield ESD Technology
- Durability Under Extreme Conditions: Withstands wear, UV exposure, and environmental stress without losing performance.
- Wide Compatibility: Adheres seamlessly to polypropylene composites, EVA foam, concrete, cardboard, and other materials.
- Cost-Effectiveness: Lower lifecycle costs due to its permanent performance and no need for reapplications.
Research & Development
ProShield ESD is the result of continuous R&D efforts aimed at innovating static control technology. Current advancements focus on:
- Enhancing adhesion to challenging substrates.
- Developing next-generation formulations for broader applications.
- Expanding eco-friendly practices to comply with evolving global standards.