Technology Behind ProShield ESD
ProShield ESD redefines static control with its novel 100% conductive polymer technology, offering permanent and reliable static dissipation for critical applications. By eliminating traditional fillers like metals or carbon, ProShield delivers unmatched consistency, eco-friendliness, and superior performance across various industries.
What Makes ProShield ESD Unique?
- Permanent Static Control: Unlike traditional coatings that degrade over time, ProShield ESD retains its anti-static, ESD, and conductive properties for the entire lifecycle of the coating.
- Homogeneous Conductivity: The fully homogeneous conductive polymer ensures consistent performance without filler clustering or degradation.
- Eco-Friendly Formulation: ProShield ESD is RoHS-compliant, low in VOC emissions, and safe for both the environment and workers.
- Tailored Resistivity Ranges: Customised solutions to meet various industrial requirements:
- Anti-Static: 10⁹–10¹² ohms for dissipative surfaces.
- ESD: 10⁶–10⁹ ohms for sensitive electronic protection.
- Conductive: Below 10⁶ ohms for high conductivity applications.
How ProShield ESD Works
- ProShield ESD’s conductive polymer matrix provides seamless electron flow across its surface, ensuring reliable static dissipation in diverse environments:
- Anti-Static Applications: Prevent static buildup by safely neutralising charges.
- ESD Applications Protect sensitive electronics like PCBs and medical devices.
- Conductive Applications: Facilitate efficient charge transfer for specialised needs.
Comparison with Other ESD Technologies
|
Feature |
Pro Shield ESD |
Traditional ESD Coatings |
Filler-Based Coatings (Metal/Carbon) |
PEDOT Coatings |
|
Technology Base |
Novel 100% ConductivePolymer |
Typically polymer blends |
Rely on metals or carbon fillers |
Conductive polymer (PEDOT) |
|
Performance Durability |
Permanent, no degradation over time |
Reduces with environmental exposure |
Loses conductivity as fillers degrade |
Reliable but sensitive to moisture |
|
Homogeneity |
Fully homogeneous, consistent performance |
Non-uniform, filler dispersion issues |
Non-uniform, filler clustering affects conductivity |
Relatively homogeneous |
|
Eco-Friendliness |
Low VOC, RoHS-compliant |
May contain hazardous additives |
Hazardous; potential heavy metal contamination |
Moderate VOC, better than fillers |
|
Application Versatility |
Broad substrate compatibility |
Limited to specific applications |
Limited substrate use due to fillers |
Moderate; performs well on polar substrates |
|
Cost-Effectiveness |
Lower lifecycle cost |
Frequent reapplications required |
Low initial cost but high reapplication |
High initial cost, moderate long-term effectiveness |
Benefits of ProShield ESD Technology
- Durability Under Extreme Conditions: Withstands wear, UV exposure, and environmental stress without losing performance.
- Wide Compatibility: Adheres seamlessly to polypropylene composites, EVA foam, concrete, cardboard, and other materials.
- Cost-Effectiveness: Lower lifecycle costs due to its permanent performance and no need for reapplications.
Research & Development
ProShield ESD is the result of continuous R&D efforts aimed at innovating static control technology. Current advancements focus on:
- Enhancing adhesion to challenging substrates.
- Developing next-generation formulations for broader applications.
- Expanding eco-friendly practices to comply with evolving global standards.